Ageing Of Asphalt in Different Weather Conditions: What You Need to Know

Aging and Oxidation, Asphalt Blog, Performance & Durability
Published on: May 28, 2025 | Last Updated: April 14, 2025
Written By: George Voss

Asphalt ageing refers to the gradual breakdown of pavement materials caused by exposure to weather elements like sunlight, rain, heat, and cold. This process degrades the binder (asphalt’s sticky “glue”) and aggregates (crushed stone/sand), leading to cracks, potholes, and surface wear. Weather accelerates ageing through oxidation (oxygen reacting with binder), UV radiation breaking chemical bonds, temperature shifts causing expansion/contraction, and moisture seeping into tiny cracks.

This article explains how specific weather conditions impact asphalt over time. We’ll cover why high heat softens roads, why freezing winters cause cracks, how rain erodes surfaces, and which climate zones see fastest deterioration. You’ll learn about mitigation methods like sealcoating, modified binders, and drainage fixes. Real-world examples from deserts, coastal areas, and snowy regions show these principles in action.

What is Asphalt Ageing?

Asphalt ageing refers to the gradual breakdown of pavement materials triggered by environmental and mechanical factors. This degradation alters physical properties, leading to cracks, potholes, and surface erosion. Weather plays a central role in speeding up these changes.

Defining the Asphalt Weathering Process

Asphalt weathering involves chemical and physical shifts caused by oxygen, sunlight, water, and temperature swings. Oxidation hardens the bitumen binder over time—PG (performance-graded) binders lose 2-5% flexibility per decade. UV rays break hydrocarbon bonds, while freeze-thaw cycles erode aggregate bonds. Coastal roads, for example, face saltwater-induced corrosion 3x faster than inland pavements.

Key Components Affected by Aging

Four elements degrade during asphalt ageing:

ComponentAgeing EffectWeather Link
BitumenBecomes brittleOxidation (heat), UV exposure
AggregatesLose cohesionFreeze-thaw cycles, rain
Air VoidsIncrease by 8-15%Thermal expansion/contraction
AdditivesBreak downHigh temps, heavy rain

Bitumen stiffness can jump 300% in arid zones, while Superpave mixes with polymer modifiers slow raveling by 40%.

Next, we’ll break down the primary forces driving these changes—from solar radiation to tire friction.

Primary Causes Of Asphalt Ageing

Asphalt pavements face constant assault from natural forces. Five main culprits drive structural breakdown, with climatic factors acting as catalysts.

Oxidation and Binder Degradation

Air triggers chemical shifts in bitumen—asphalt’s sticky binder. This oxidation process stiffens pavements, cutting flexibility by 40-60% within 10 years. PG (Performance Graded) binders combat this through climate-specific formulations. Without protection, surfaces develop alligator cracks as binder cohesion fails.

Temperature Fluctuations

Daily thermal cycling strains pavements. Road surfaces in arid zones swing 50°F between day and night, creating stress fractures. Summer heat reaching 150°F softens binders, while winter lows below freezing cause contraction cracks. This thermal fatigue accounts for 35% of road failures in mixed climates.

UV Radiation Exposure

Solar rays break molecular bonds in asphalt’s upper layer. UV-A and UV-B wavelengths degrade binders 2-3 times faster than shaded areas. Arizona roads show surface ravelling within 7 years versus 12 years in cloudier regions. Polymer-modified bitumen with carbon additives blocks 90% of UV damage.

Moisture Infiltration

Water invasion ranks as asphalt’s stealthy adversary. 1 inch of rain can push moisture 3” deep into pavement layers. Hydrostatic pressure during freeze-thaw cycles lifts asphalt mats, while humidity above 70% accelerates stripping—when aggregates disconnect from binders. Poor drainage systems double moisture-related ageing rates.

Mechanical Stress From Traffic

Heavy loads compound climatic impacts. An 80,000-lb truck applies 150 psi pressure—10 times more than passenger cars. Hot-mix asphalt softens at 135°F, allowing rutting under repeated loads. Urban intersections handling 20,000 daily vehicles show cracking 60% sooner than low-traffic roads.

While these factors initiate pavement breakdown, climatic forces amplify their impacts—a link our next analysis clarifies.

A truck on a road emphasizing the effects of different weather conditions on asphalt ageing

How Weather Conditions Accelerate Asphalt Ageing

Variations in climate directly influence how quickly asphalt pavements degrade. From scorching heat to icy winters, each condition attacks road materials uniquely.

Impact Of High Temperatures

Roads in hot climates face rapid ageing due to continuous thermal stress. Prolonged heat above 90°F alters asphalt’s physical properties.

Thermal Expansion and Binder Softening

Asphalt expands by up to 0.3% per 18°F temperature rise. PG binders (temperature-rated asphalt binders) lose viscosity, dropping 60% at 90°F. This softening leads to rutting—permanent grooves from traffic loads. Phoenix roads show 2x faster rutting than mild-climate zones.

Effects Of Low Temperatures

Sub-freezing conditions trigger contraction, creating internal tension. Asphalt’s flexibility drops 40% below 32°F, raising crack risks.

Contraction and Cold-Weather Cracking

Thermal shrinkage pulls pavement apart when stress surpasses 200-300 psi tensile strength. Transverse cracks form every 20-50 feet in northern states. Freeze-thaw cycles worsen gaps, allowing moisture intrusion that splits layers during thawing.

Role Of Moisture and Rainfall

Water is asphalt’s silent adversary. Annual rainfall over 30 inches accelerates ageing through chemical and physical attacks.

Hydrolysis and Surface Erosion

Hydrolysis breaks binder-aggregate bonds, causing stripping. High-pH water increases this reaction by 50%. Rain erodes surfaces, washing off 5% of loose aggregates yearly. Coastal highways with salt spray face 3x higher erosion than dry regions.

UV Radiation and Surface Oxidation

Solar rays break molecular chains in bitumen. Pavements lose 2% flexibility annually from UV exposure, turning surfaces brittle.

Brittleness Development

Oxidation forms carbonyl groups, hardening binder layers. Surface raveling—loss of stone aggregate—increases 15% in sunbelt states. Unchecked, this requires costly overlays 3-5 years sooner than shaded pavements.

Looking past short-term cracks and fading, long-term structural shifts dictate pavement lifespan. Next, how cumulative damage impacts road functionality and safety.

Also See: Importance Of Personal Protective Equipment for Asphalt Work

Long-term Effects Of Ageing on Asphalt Performance

Over time, asphalt weathering reshapes pavement behavior. Temperature swings, traffic loads, and environmental factors trigger chemical changes that degrade performance. These shifts create visible and functional problems impacting safety and lifespan.

Reduced Flexibility and Crack Formation

Oxidized binders lose elastic properties, turning rigid. Daily thermal stress—like expansion in 100°F heat or contraction at 20°F—strains stiff asphalt. Transverse cracks form first, followed by alligator cracking as traffic pounds brittle surfaces. Desert climates see faster binder hardening, while freeze-thaw zones face rapid crack growth from ice pressure.

Loss Of Skid Resistance

Ageing strips asphalt’s texture. Binder erosion exposes aggregates, which traffic polishes smooth. Rainfall worsens traction loss—wet friction coefficients drop 30-40% on aged roads. Coastal areas face accelerated polishing from saltwater exposure. Without microtexture, hydroplaning risks spike, especially at speeds above 45 mph.

Structural Weakness and Potholes

Cracks let water seep into base layers. Soaked subgrades lose 50-70% load-bearing capacity. Repeated freeze-thaw cycles heave pavement upward; thawing leaves voids that collapse under trucks weighing 40,000+ lbs. Northern states report 3x more spring potholes due to snowmelt penetrating aged cracks. Unrepaired damage spreads, requiring full-depth patches costing $8-$12 per square foot.

To combat these challenges, targeted strategies blend material science with proactive care. The right approach depends on local asphalt weathering conditions—from Arizona’s solar radiation to Minnesota’s ice storms.

Pothole in asphalt showing aging effects from weather conditions, highlighting the impact of moisture and temperature changes.

Strategies to Mitigate Weather-related Asphalt Ageing

To fight asphalt ageing caused by weather, use methods that target heat, cold, rain, and sun. These steps slow damage and keep roads strong for years.

Material Selection and Modified Binders

Pick binders made for local weather. PG binders (Performance Grade) handle heat or cold better. Add polymers or rubber to boost strength. Tests show modified binders cut cracking by 30% in freeze-thaw zones. Use dense-graded mixes in wet areas to block water.

Binder TypeBest UseLifespan Gain
PG 64-22Hot climates+5 years
SBS PolymerHeavy traffic+8 years
RubberizedCold regions+6 years

Sealcoating and Surface Treatments

Apply seal coats every 3-5 years. This thin layer blocks UV rays and stops water from seeping in. Chip seals add rough texture to improve grip. Fog seals fill tiny cracks before they grow. Costs range $0.15-$0.25 per sq.ft., a fraction of full repairs.

Regular Maintenance and Crack Sealing

Fix cracks fast to keep moisture out. Use hot-pour rubber for gaps over 1/4 inch. Cold pour works for smaller splits. Clean debris first so sealants stick. Roads sealed within 2 years of paving last 40% longer.

Drainage Improvements to Reduce Moisture Damage

Water is asphalt’s top foe. Shape slopes to 2% grade for runoff. Add French drains or trenches near edges. Permeable pavements let rain sink through, cutting erosion. A 1-inch water layer under pavement weakens it by 75% over time.

These steps help, but local weather still plays a big role. Next, we’ll break down how humidity, freeze cycles, and sun hours shape asphalt life.

Environmental Factors Influencing Asphalt Durability

Local weather patterns shape how fast asphalt breaks down. Three key factors speed up the ageing of asphalt: trapped damp, freeze-thaw swings, and harsh sun. Each plays a distinct role in pavement wear.

Humidity Levels and Moisture Retention

High damp areas keep water locked in asphalt layers. This moisture weakens bonds between stone bits and binder. Hydrolysis—a chemical split—starts when water meets binder, cutting strength by 15-20% over 5 years. Poor drainage worsens this, leading to potholes and “stripping” under heavy loads.

Frequency Of Freeze-thaw Cycles

In cold zones, water seeps into tiny cracks, freezes, and swells by 9%. This push creates new splits or widens old ones. Roads in northern states face 40+ freeze-thaw shifts yearly, causing thermal cracks and “alligator” web patterns. Salt used for ice melt speeds binder decay, doubling repair needs in 8-10 years.

Prolonged Sun Exposure in Arid Climates

Daily UV rays bake asphalt surfaces, turning flexible binder into brittle crust. This oxidation strips volatiles—light oils that keep binder soft. Tests show desert roads lose 30% tensile strength in 3 years. Using PG 76-22 binders with UV blockers can slow this, but yearly seal coats remain vital. Phoenix roads need resurfacing 3x faster than Seattle’s due to sun stress.

These factors set the stage for real-world pavement battles. Next, we’ll explore how cities tackle asphalt ageing in extreme climates—from scorching deserts to salty coasts.

Aerial view of asphalt roads in arid conditions showing signs of aging due to weather.

Case Studies: Asphalt Ageing in Diverse Climates

Real-world examples reveal how regional weather patterns shape pavement degradation. Let’s examine three distinct environments driving unique ageing mechanisms.

Urban Roadways in Hot, Arid Regions

Phoenix, Arizona roads face temperatures exceeding 110°F. Prolonged heat oxidizes binders, stripping flexibility. UV radiation intensifies surface embrittlement. Within 5-7 years, thermal cracks form as pavements expand during daylight cycles then contract overnight. Modified binders like PG 76-22 (Performance-Graded) resist softening, extending service life by 30% compared to conventional mixes.

Coastal Highways in Humid Climates

Florida’s Overseas Highway battles 85% humidity levels. Moisture penetrates microscopic voids, weakening binder-aggregate bonds. Salt spray accelerates corrosion, while tidal shifts cause subsurface erosion. Studies show polymer-modified emulsions reduce raveling by 40% here. Open-graded friction courses improve drainage, cutting hydroplaning risks on rain-soaked surfaces.

Northern Roads With Extreme Winter Conditions

Minnesota’s Interstate 35 endures -30°F winters. Freeze-thaw cycles fracture pavements as trapped water expands by 9% when frozen. De-icing salts worsen surface scaling. Rubberized mixes with 15% crumb rubber content withstand 500+ freeze-thaw cycles before cracking – double traditional specs. Strategic crack sealing every 3 years prevents pothole formation, saving $12,000 per lane mile annually.

These regional challenges demand targeted solutions. Next, we’ll break down techniques to slow weather-driven degradation based on climate-specific threats.

Frequently Asked Questions (FAQ)

How Does Weather Affect Asphalt Aging?

Weather plays a critical role in asphalt aging by contributing to physical and chemical changes. High temperatures can cause softening and deformation, while cold temperatures lead to contraction and cracking. Additionally, moisture can infiltrate the pavement, and UV radiation can degrade the binder, resulting in brittleness and loss of flexibility.

What Happens to Asphalt As It Ages?

As asphalt ages, it undergoes transformations that lead to reduced flexibility, increased brittleness, and the formation of cracks and potholes. The chemical composition of the asphalt binder changes, which affects its ability to withstand stress from traffic and environmental conditions. Over time, these changes can negatively impact safety and surface performance.

Is Asphalt Sensitivity to Temperature a Major Concern?

Yes, asphalt’s sensitivity to temperature is a significant concern. High temperatures can soften the binder, leading to deformation under heavy loads, while low temperatures can cause it to become brittle, resulting in cracking. The effects of temperature fluctuations can accelerate aging, reinforcing the importance of using appropriate materials for local climate conditions.

Can Proper Maintenance Reverse Asphalt Aging?

While proper maintenance cannot reverse asphalt aging, it can significantly slow down the process and enhance the pavement’s performance. Regular crack sealing, sealcoating, and applying surface treatments can protect against moisture infiltration and UV damage, extending the lifespan of the pavement and delaying the need for costly repairs.

Closing Thoughts

Asphalt ageing is a critical concern that varies dramatically based on weather conditions. Understanding the effects of temperature fluctuations, UV radiation, moisture infiltration, and mechanical stress is vital in maintaining asphalt longevity. Each climatic element plays a role in the ageing process, leading to issues such as reduced flexibility, loss of skid resistance, and structural weaknesses.

By employing strategies like material selection, sealcoating, regular maintenance, and drainage improvements, it’s possible to mitigate the harmful effects of weather on asphalt. The evidence from diverse climates reinforces the need for tailored approaches in asphalt management.

For more information on asphalt and its performance in various conditions, check out Asphalt Calculator USA.

Useful References for You:

Scroll to Top